Acid Gas Ingestion in Rotary Screw Air Compressors

Acid gas ingestion in rotary screw air compressors is a frequent problem that poses significant challenges, primarily due to the destructive nature of these gases and their impact on both the compressor’s mechanical components and the lubricant. Acid gases, like those contained in combustion exhausts, cooling tower emissions, welding fumes, process vapors, herbicides, pesticides, and…

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Oil Purification is Key to Reducing Compressor Operating Costs

Compressed air is often hailed as the “fourth utility,” indispensable to manufacturing operations much like electricity, water, and natural gas. In this realm, oil-flooded rotary screw compressors reign supreme for their cost-effectiveness despite their operational and maintenance expenses. The annual operating costs of rotary screw compressors stem from various factors: high energy consumption, pricey replacement…

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Enhancing Compressor Performance: The Critical Role of Ultra-Fine Filtration in Lubrication

Lubricant contamination is a pervasive issue, with over 70% of equipment failures attributed to it. As a leading air compressor OEM emphasizes, particulate contamination, especially ultra-fine solid particles under 10 microns, poses a significant threat to air compressors. These minute particles, present even in new oils, wreak havoc on compressor reliability, leading to escalated maintenance…

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Reduce Compressor Operating Costs with Oil Purification

Compressed air is often referred to as the “fourth utility”, and like electricity, water, and natural gas, is critical to most manufacturing operations. The prevalent type of air compressor used today to produce this utility is the oil-flooded rotary screw. These compressors are favored for their low capital cost yet can be quite expensive to…

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Air Compressor Maintenance Best Practices

compressor oil service life maintenance

Is Your Compressor Maintenance Keeping Up with The Times? The compressed air experts at CAGI (Compressed Air & Gas Institute) warn users that “the methods, tools and quality of maintenance used in the past are no longer adequate in a contemporary production environment.”  CAGI’s warning begs a very important question.  Has your compressor maintenance kept…

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